13.11.2025

Labor shortage in the meat industry - when systems think for themselves

According to the German Economic Institute (IW), Germany will face a shortage of more than 530,000 skilled workers in 2024, with four out of ten vacancies remaining unfilled. This shortage is also severely affecting the food industry, where production processes are becoming increasingly complex. At the same time, requirements for hygiene, traceability, and process reliability are rising. Production errors, incorrectly configured programs, or incomplete documentation can quickly lead to waste, reputational damage, or regulatory issues. VETEC ANLAGENBAU addresses these challenges with a holistic concept built on digitalization and automation—practical, efficient, and tailored to the specific needs of the meat industry.

Digital integration for reliable production

Barcode scanning, RFID technology, centralized process monitoring, and digital data integration form the foundation for reliable and reproducible production processes at VETEC. For instance, each product trolley can be equipped with a barcode that is scanned when it enters the installation system. The system then automatically retrieves the appropriate thermal program - either via cable or wireless scanner - by interfacing with the customer’s enterprise resource planning (ERP) software.

The same principle applies to RFID chips. Both solutions share significant advantages: manual parameter entry becomes obsolete, operating costs decrease, and the risk of human error - such as improper food handling - is minimized. This enhances batch traceability and ensures consistent product quality.

Furthermore, in conjunction with customer weighing systems, the weight loss of goods after processing can be automatically calculated and documented. The fully automatic CIP system in the AEROMAT installation systems ensures optimal chamber hygiene through rotating nozzles before each process begins.

The CLIMAMAT, climatic maturing installation, exemplifies digitalization in its purest form. Its automatic fresh air and recirculation control adjusts air volume and flow individually to each product and maturing stage. A measuring device monitors the drying potential of the incoming air, significantly reducing cooling and heating energy costs while cutting emissions.

Digital assistance systems ensure process reliability

“Process control is a key factor in modern meat processing,” emphasizes Andreas Sauer, Managing Director of Sales. “That’s why the industry needs intelligent data and control tools like our MICROMAT ^ANALYZER central control and documentation system.”

The MICROMAT ^ANALYZER enables seamless monitoring and analysis of all critical process parameters, including chamber temperature, relative humidity, airflow velocity, and both core and surface temperatures. Data is automatically recorded, ensuring top-quality production standards - even amid widespread labor shortages.

Status notifications can be transmitted directly via Ethernet to a defined e-mail distribution list. Upon request, all data can also be integrated into ERP or production planning systems. This enables centralized monitoring of every process step - from loading and drying to post-cooling—making the installation system an integral part of a smart factory: transparent, secure, and efficient.

Production managers can track each batch in real time, even across distributed facilities: When was which product processed, and under what conditions? With this functionality, VETEC ANLAGENBAU already fulfills the traceability requirements of EU Regulation 178/2002—without the need for manual documentation.

Additionally, the MICROMAT ^ANALYZER offers a remote service function that enables diagnostics and maintenance over the internet. This allows service teams to respond quickly to malfunctions and minimize downtime - without the need for on-site visits.

Automation eases workload and maintains productivity

In addition to digital systems, VETEC relies on extensive automation solutions - from intelligent transport systems and automated guided vehicles (AGVs) to automated cleaning installation systems.

“Our customers are increasingly asking how they can maintain productivity despite staff shortages,” explains Andreas Sauer. “In close cooperation with our partners, we offer modular installation systems individually tailored to the product, capacity, and facility layout - optionally with robotics integration.”

Driverless transport systems handle the automatic loading and unloading of goods and product trolleys between thermal process stations without manual intervention. AGVs navigate along fixed routes using sensors, reflectors, or induction loops, taking over tasks that would otherwise tie up valuable time and personnel. Overhead rail or hook systems for goods transport have also proven effective in practice.

Semi-continuous installation systems, such as racks on roller conveyors or smoke trolleys with dedicated transport mechanisms, complement the portfolio and enable efficient movement between treatment zones within the facility.

Even individual work steps like ash disposal are becoming increasingly automated. The AUTOMATIC ASH REMOVAL system eliminates the labor-intensive task of cleaning individual smoke generators. Ash accumulates in a drip tray beneath the smoldering unit and is automatically conveyed via belt and rubber scraper to a collection container for later disposal. The result: time savings, reduced manual effort, and improved occupational safety.

Conclusion: Smart installation systems as a solution to labor shortages

By intelligently networking all components, VETEC ANLAGENBAU creates a closed system of monitoring, control, and documentation. “Especially when human resources are scarce, processes must be automated yet remain transparent,” emphasizes Andreas Sauer. “Our systems ensure that operational know-how is preserved, even when personnel are limited.”

This is crucial, as the shortage of skilled workers will continue to impact the meat industry in the years ahead. The digital and automated installation systems ease the workload on existing staff, standardize processes, and simultaneously enhance efficiency, quality, and profitability.

The result: systems that think before action is required—and production processes that remain reliable, even under challenging conditions.